Most Malaysian plants do not need to replace their line to become connected. Acta retrofits existing assets with industrial sensors and gateways, then layers OEE analytics, predictive maintenance and quality inspection on top of a single normalised data model.
The challenge
- Mixed-vintage machines with closed or missing protocols
- OEE reported weekly in spreadsheets, too late to act
- Unplanned downtime discovered at failure, not before
- Manual visual inspection that varies by shift
Outcomes
- Downtime causes visible while the shift is still running
- Maintenance scheduled on condition instead of calendar
- Consistent, auditable quality records
How Acta delivers
01
Protocol-agnostic edge gateways: Modbus, OPC UA, PROFINET, dry contacts
02
Vibration, current and temperature sensing for rotating equipment
03
Real-time OEE with downtime reason codes captured on the line
04
Predictive maintenance models trained on your own failure history
05
AI visual inspection for surface, assembly and label defects
Technology stack
Industrial IIoT gateways and PLC integration
Edge inference servers for vision workloads
MES/ERP integration and unified namespace
Condition monitoring and alarm workflows
Related industries
Want this applied to your site? Send us the operational problem and we will propose an architecture.
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